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RCGZ Series Self-Discharging Permanent Magnet Iron Remover - High-Performance Equipment from China Suppliers and Factory

Introducing our high-performance automatic magnetic separation equipment, a vital solution designed for various industries including cement, electric power, ceramics, chemical, glass, metallurgy, and steel. As a leading supplier in China, our factory specializes in purifying materials to ensure the safe operation of subsequent equipment, Our advanced magnetic separation equipment is built to withstand high temperatures and features strong magnetic forces, guaranteeing a long service life without the need for special maintenance. Experience an impressive increase in mill output by over 15%, while reducing wear on steel balls, segments, and liners by over 20%. With an iron removal rate exceeding 99%, the lifespan of the steel impeller in roller presses and the outlet impeller in packaging machines is extended by more than double, Choose our automatic magnetic separation system for efficient, continuous, and reliable iron removal, and partner with a trusted China supplier dedicated to excellence in manufacturing

    Structural Characteristics

    It is composed of three parts: pipeline body, driving device and magnet operating device. The driving device is installed on the pipeline wall, and the magnet operating device of the magnetic separation chamber in the pipeline is driven by the sprocket and chain. The permanent magnet will discharge the ferromagnetic substances mixed in the materials in the pipeline through the iron outlet.

    Variable shell rotation for magnetic system operation, from the structure to increase the action of the magnetic system process, with a unique separation mechanism, iron debris sharing more thoroughly. The use of high temperature resistant, strong magnetic NdFeb magnetic material, high magnetic field strength. The whole machine is connected in series in the powder conveying pipeline, flange connection, easy to install. Iron removal, iron unloading automatic completion, equipment operation without special care. Permanent magnet as a magnetic source, no power consumption, small power slag discharge, very low power consumption, compact structure, stable and reliable work.

    The equipment uses NdFeb with high remanence as magnetic source, which has high iron removal efficiency and long service life.

    The power source adopts low-power cycloidal pinwheel reducer motor, and the transmission adopts precision roller chain, which has the advantages of small volume, light weight, reliable and stable operation, small failure, etc., convenient for users and easy maintenance.

    The equipment has reasonable structure design, compact and convenient installation. It can be used in the material conveying pipeline in series.

    The iron removal process is continuous and automatic, and no care is required after the equipment is started.

    Suitable for closed material conveying system, no dust escape in the work, no environmental pollution.

    The pipe wall is made of special wear-resistant material, and the service life is multiplied.

    Working Principle

    Connected in series to the material conveying pipe with an inclination of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic material is adsorbed to the stainless steel pipe wall of the pipe remover, and gradually slides to the direction of the iron outlet with the movement of the permanent magnet, so as to achieve separation from the material. At the iron outlet, because the permanent magnet moves away in the direction of circulation, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity to achieve automatic iron removal of the material.

    Outline Diagram

    RCGZ series pipe self-discharging permanent magnet iron remover

    Installation Instruction

    RCGZ series pipe self-discharging permanent magnet iron remover installation diagram 1
    RCGZ series pipe self-discharging permanent magnet iron remover installation diagram 2

    Technical Specification

    Model RCGZ-100 RCGZ-150 RCGZ-200 RCGZ-400 RCGZ-600 RCGZ-800 RCGZ-1000
    Processing capacity (t/h) 80-120 130-160 180-220 350-450 550-650 720-880 900-1100
    Iron removal mode Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation
    Iron removal particle size(mm) ≤30 ≤50 ≤80 ≤100 ≤120 ≤150 ≤200
    Motor power(kw) 0.37 0.37 0.55 1.1 1.5 2.2 3
    Power Supply(v) 380 380 380 380 380 380 380
    Equipment weight(kg) 320 380 560 1100 1500 1800 2200

    Technical Specification Gallery

    RCGZ series pipe self-discharging permanent magnet iron remover detail 3
    RCGZ series pipe self-discharging permanent magnet iron remover detail 4
    RCGZ series pipe self-discharging permanent magnet iron remover detail 5
    RCGZ series pipe self-discharging permanent magnet iron remover detail 6

    Frequently Asked Questions (FAQ)

    Q1. What is the magnetic source used in the RCGZ series iron remover?
    The equipment uses high-temperature resistant, strong magnetic NdFeB (Neodymium Iron Boron) material with high remanence as its magnetic source, ensuring high magnetic field strength, high iron removal efficiency, and a long service life.
    Q2. How does the continuous automatic iron removal process work?
    The equipment is connected in series inside the pipeline. The driving device moves the internal magnet operating device via a sprocket and chain. Ferromagnetic materials are adsorbed to the pipe wall, slide toward the iron outlet, lose their magnetic attraction as the magnet moves away, and are discharged by gravity automatically.
    Q3. Does the equipment consume a large amount of power?
    No. The primary magnetic source is a permanent magnet which requires no power consumption. The only power needed is for the low-power cycloidal pinwheel reducer motor driving the slag discharge mechanism, making the overall power consumption extremely low.
    Q4. What is the recommended installation angle for the pipeline?
    The RCGZ series iron remover is designed to be connected in series to a material conveying pipe with an inclination angle of 45 to 75 degrees for optimal gravity flow and automatic iron discharge.
    Q5. Is this iron remover suitable for dust-sensitive environments?
    Yes, the equipment is designed for closed material conveying systems. There is no dust escape during operation, preventing environmental pollution in the workspace.
    Q6. How is the wear resistance of the pipeline wall ensured?
    The pipe wall is manufactured from a special wear-resistant material, which multiplies the service life of the equipment even under continuous material flow.

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