Iron remover selection guide

Iron remover use

Iron remover is mainly used to remove the ferromagnetic impurities contained in non-magnetic materials, so that the material purification or protection of the next level of operation in the fine crushing equipment (such as Raymond mill, vertical crusher, roll extrusion mill, packaging machinery, etc.), is widely used in thermal power generation, cement, chemical industry, food, building materials, papermaking, metallurgy, mining, coal and other industries.

Iron remover classification

① According to the magnetic source is divided into electromagnetic, permanent magnetism two categories.

② according to unloading iron is divided into manual unloading iron, automatic unloading iron.

③Suspended iron remover, magnetic pulley, pipeline iron remover according to the installation method.

④According to the cooling method, there are self-cooled, oil-cooled, forced air-cooled.

Selection Guide

Users in the selection of iron remover must first consider whether the conveyor belt, belt width, belt speed, inclination angle, the nature of the material, humidity, particle size, thickness, the amount of iron in the material, the particle size of ferromagnetic material, the nature of the iron removal requirements, the use of the environment (temperature, humidity, dust, corrosive, etc.), the characteristics of the remover itself, the location of the installation, and the size of the space and so on.

When the material contains more iron, should be used in continuous automatic iron removal RCDC, RCDD, RCDF series of self-unloading electromagnetic separator; RCYC series of self-unloading permanent magnetic separator; RCT series of permanent magnetic drum; CFDL series of electromagnetic drum.

When the material contains less iron, should choose RCDA, RCDB, RCDE, CF series of manual unloading suspended electromagnetic iron remover; RCY series of permanent magnetic iron remover.

When the material in the ferromagnetic material is particularly small, the selection of GJT series metal detector and strong magnetic self-unloading electric, permanent magnetic separator supporting the use of automatic monitoring and automatic removal of iron, with power saving and energy saving, long service life, good effect of iron removal and so on.

In the use of suspended electric, permanent magnetic separator, such as material is too thick can be used with WCTG series of non-magnetic parallel rollers, to improve the rate of exhaustion. Can also be appropriate to reduce the suspension height, in order to achieve the desired effect of iron removal.

When the use of environmental dust (such as coal dust, soot, dust) is more serious, should be used CF, RCDB, RCDE series of fully sealed structure of the electromagnetic separator, RCY series of permanent magnet separator.

When the material contains metal materials that can not be adsorbed by the iron remover, GJT series metal detector should be used to detect metal objects, automatic shutdown and then manual iron removal.

When the user does not use the conveyor tape but adopts the chute, pipeline, chain machine, elevator and other equipment to transport materials, should be used RCYF.G.T series of pipeline permanent magnetic iron remover.

The main features of the iron remover are: suction long, large shape of the ferromagnetic material is easy to short, small shape; suction pointed shape is easy to spherical; suction dynamic is easy to static.

For the higher requirements of iron removal occasions, such as the requirements of the suspension height greater than the rated suspension height or material thickness greater than the rated thickness, should be appropriate to improve the specifications of the iron remover or multi-stage iron removal.

Magnetic separator selection, the material is slurry, need to use CT wet (countercurrent tank N) (half countercurrent tank B) (downstream tank N). If the user's material is dry powder can use CXG dry powder cylinder magnetic separator, the size can be according to the user's output t/h.

The above is my company over the years, according to the basic performance of the separator and the majority of users of the use of your selection to provide some basic considerations. If you encounter any technical difficulties in the selection process, please contact our company's Institute of Magnetic Application Technology to solve the problem together with you.

Note: The technical data and external dimensions of this product catalogue are for reference only, if users need special models, our company can produce according to the technical requirements provided by the user.

Common electromagnetic separator use and characteristics

RCD series of electromagnetic separator is a new generation of products independently designed and manufactured by our company after years of research, integrating the advantages of similar equipment at home and abroad and combining with the level of industrial development in China. This series of electromagnetic separator and belt conveyor, vibrating conveyor and other conveying equipment supporting the use. It can remove 0.1-35Kg of ferromagnetic impurities from the running non-magnetic materials. RCD series of products through the provincial technology centre identification and was named provincial quality products, the technical indicators are in line with the GB/T7689-95 standard requirements, the product technology level has reached the international advanced level in the 1990s, in the domestic products in the same industry in the leading position. This series of iron remover has good heat dissipation effect, stable and reliable performance, low energy consumption, strong suction, good insulation, net removal rate and other characteristics. Therefore, they are widely used in electric power, cement, building materials, metallurgy, mining, glass, food, sugar and other industries.

Ultra-strong electromagnetic separator use and characteristics

With the development of industrial science and technology, various industries on the removal of impurities in the material requirements are also increasing, especially in the material is higher, wider belt, belt speed faster, ferromagnetic impurities larger or finer, as well as the export of coal products in addition to impurities in the impurity removal rate is very high, according to the national standard of production of ordinary separator has not been able to meet the user's needs. In order to solve such problems, after years of technical research by our scientific researchers, research and development of higher than the national standard of ultra-strong magnetic series of iron separator, the product has a high performance, high gradient, magnetic range of deep, strong magnetic field, suction and other characteristics.

Super strong magnetic series RCD (T1, T2, T3)

The magnetic field strength at the centre of the rated suspension height of the separator reaches 90mT, 120mT, 150mT respectively; its corresponding magnetic field gradient is 1.57 times, 2.6 times, 3.28 times of the magnetic field gradient of the national standard separator respectively. Through comparison, we know that the suction force at the centre of the rated suspension height is 2.24, 4.49 and 7.8 times higher than that of the national standard iron remover. Therefore, the iron removal effect is good, its high magnetic field, high gradient, deep magnetic range, strong suction characteristics, especially for iron removal requirements of strict occasions, which is widely used in thermal power generation, coal mining, iron and steel, building materials and other industries.