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MJT-DS Series Permanent Magnet High Gradient Magnetic Separator - China Suppliers & Factory Equipment for Iron Removal

The MJT-DS series electromagnetic slurry high gradient magnetic separator is an innovative iron removal solution developed by our company, a leading manufacturer and supplier in China. This advanced equipment is specifically designed for the pulp industry, providing high-purity iron removal for various sectors including mining, refractory materials, ceramics, glass, chemicals, and quartz. Its exceptional capability allows it to effectively eliminate ferromagnetic impurities from fine particles and powdery non-magnetic raw materials, Our separator stands out in the market due to its oil-water composite cooling system and a magnetic field strength reaching up to 30,000 GS. This powerful magnetic force ensures a strong suction and capturing ability, enabling the removal of mechanical iron generated during the grinding process of raw materials with an impressive iron removal rate of up to 98%. Additionally, it excels where conventional permanent magnet iron removal equipment struggles, successfully extracting iron oxide (Fe2Ofrom raw ores, Choose our top-quality products as your trusted factory for electromagnetic slurry high gradient magnetic separators, ensuring effective iron removal and meeting the highest industry standards

    Scope of Application

    For fine or powdered non-metallic feldspar, quartz, kaolin, frit, pigment, battery powder and other raw ore iron oxide (Fe2O3) or other weak magnetic impurities and mechanical iron mixed in the process of separation of magnetic substances; Remove weak magnetic oxides, dust rust and other pollutants from powdery materials, widely used in refractory materials, ceramics, glass and other non-metallic minerals and chemical, pharmaceutical, food and other industries purification materials; Sorting fine-grained mineral particles, such as magnetically fine-grained black metal hematite, pseudohematite, limonite, siderite, chromite, manganese ore, etc. Fine grade nonferrous metal wolframite, fine grain rare metal monazite and so on.

    Technical Characteristics

    The magnetic field is high, the magnetic field is up to 15000GS-30000GS, the magnetic field is evenly distributed, the gradient is high, and the iron removal effect is obvious.

    Automatic operation, no manual operation, iron removal is convenient, thorough, no residue.

    The magnetic system is characterized by large envelope Angle, multiple magnetic poles, and the absolute pair value of magnetic flux density in the separation area is relatively average, which can give full play to the sorting function of the magnetic system.

    The 180 degree high temperature electromagnetic wire is 5-10 times more durable than the previous 130 degree electromagnetic wire.

    Using forced water cooling mode, the excitation coil heat dissipation is fast, the temperature rise is low, and the magnetic field thermal attenuation is small.

    The brake valve adopts imported material, the valve body is strong and durable, the switch is smooth, and there is no residual slurry overflow after closing.

    The iron removal is washed by vibration and high pressure water pump, which is completely clean without residue.

    Magnetic mesh is made of special material. After cutting off the excitation coil power supply, there is no remanence and it is easy to remove iron.

    Technical Specification

    Model Magnetic induction intensity Input voltage Excitation power (kW) Throughput (t/h) Adaptive materials Host weight
    (Gs) (kg)
    MJT-DS-20 16000 380V 50HZ three phase four wire ≤6.2 3~5 a. 8 meshes with fine powder or granules
    b. Nonmagnetic
    c. Concentration ≤30%
    d. Iron content ≤1%
    820
    MJT-DS-20T1 17000 ≤6.8 3~5 1060
    MJT-DS-20T2 18000 ≤7.8 3~5 1310
    MJT-DS-25 16000 ≤7.0 5~8 1120
    MJT-DS-25T1 17000 ≤8.1 5~8 1380
    MJT-DS-25T2 18000 ≤9.5 5~8 1660
    MJT-DS-30 16000 ≤8.5 8~15 1460
    MJT-DS-30T1 17000 ≤10.0 8~15 1750
    MJT-DS-30T2 18000 ≤12.0 8~15 2080

    Frequently Asked Questions (FAQ)

    What is the maximum magnetic field strength of this equipment?
    The equipment features a high, evenly distributed magnetic field with a gradient that reaches up to 15000GS-30000GS, ensuring highly effective and obvious iron removal.
    What types of materials are suitable for processing?
    It is ideal for nonmagnetic materials with 8 meshes of fine powder or granules, a concentration of ≤30%, and an iron content of ≤1%, such as feldspar, quartz, kaolin, and various fine-grained minerals.
    How does the cooling system work to prevent thermal attenuation?
    The system utilizes a forced water cooling mode. This design allows the excitation coil to dissipate heat rapidly, resulting in a low temperature rise and minimal thermal attenuation of the magnetic field.
    Is manual operation required for the iron removal process?
    No, the system features automatic operation. It requires no manual intervention, making the iron removal process convenient, thorough, and completely residue-free.
    What makes the electromagnetic wire more durable than traditional options?
    The equipment uses a 180-degree high-temperature electromagnetic wire, which is 5 to 10 times more durable than the standard 130-degree electromagnetic wires previously used.
    How is the captured iron cleaned from the magnetic mesh?
    The iron removal is washed using vibration combined with a high-pressure water pump. Additionally, because the magnetic mesh is made of a special material, there is no remanence once the excitation coil power supply is cut off, allowing for easy and complete cleaning.

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