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MJT-DS Series High Gradient Magnetic Separator for Iron Removal - Top China Suppliers & Factory Equipment

Introducing the MJT-DS series electromagnetic slurry high gradient magnetic separator, a cutting-edge iron removal solution developed by our factory in China. This innovative equipment is specifically designed for pulp materials, making it ideal for industries such as mining, refractory materials, ceramics, glass, chemicals, quartz, and more. With its advanced capabilities, it effectively eliminates ferromagnetic impurities from small particles and powdery non-magnetic raw materials, Our separator boasts a magnetic field strength of up to 30,000 GS, providing strong suction and exceptional capturing force. It significantly enhances the iron removal process, achieving an impressive 98% removal rate of mechanical iron generated during the grinding of raw materials. Additionally, it excels where conventional permanent magnet equipment falls short, successfully removing iron oxide (Fe2Ofrom raw ore, As one of the leading suppliers in the industry, our MJT-DS series sets the standard for high-purity iron removal equipment in both domestic and international markets. Experience unmatched performance and reliability with our state-of-the-art technology, tailored specifically for your needs. Choose quality, choose our factory in China for your iron removal solutions

    Scope of application

    For fine or powdered non-metallic feldspar, quartz, kaolin, frit, pigment, battery powder and other raw ore iron oxide (Fe2O3) or other weak magnetic impurities and mechanical iron mixed in the process of separation of magnetic substances; Remove weak magnetic oxides, dust rust and other pollutants from powdery materials, widely used in refractory materials, ceramics, glass and other non-metallic minerals and chemical, pharmaceutical, food and other industries purification materials; Sorting fine-grained mineral particles, such as magnetically fine-grained black metal hematite, pseudohematite, limonite, siderite, chromite, manganese ore, etc. Fine grade nonferrous metal wolframite, fine grain rare metal monazite and so on.

    Technical characteristics

    The magnetic field is high, the magnetic field is up to 15000GS-30000GS, the magnetic field is evenly distributed, the gradient is high, and the iron removal effect is obvious.

    Automatic operation, no manual operation, iron removal is convenient, thorough, no residue.

    The magnetic system is characterized by large envelope Angle, multiple magnetic poles, and the absolute pair value of magnetic flux density in the separation area is relatively average, which can give full play to the sorting function of the magnetic system.

    The 180 degree high temperature electromagnetic wire is 5-10 times more durable than the previous 130 degree electromagnetic wire.

    Using forced water cooling mode, the excitation coil heat dissipation is fast, the temperature rise is low, and the magnetic field thermal attenuation is small.

    The brake valve adopts imported material, the valve body is strong and durable, the switch is smooth, and there is no residual slurry overflow after closing.

    The iron removal is washed by vibration and high pressure water pump, which is completely clean without residue.

    Magnetic mesh is made of special material. After cutting off the excitation coil power supply, there is no remanence and it is easy to remove iron.

    Technical specification

    Model Magnetic induction intensity Input voltage Excitation power (kW) Throughput (t/h) Adaptive materials Host weight
    (Gs) (kg)
    MJT-DS-20 16000 380V 50HZ three phase four wire ≤6.2 3~5 a. 8 meshes with fine powder or granules
    b. Nonmagnetic
    c. Concentration ≤30%
    d. Iron content ≤1%
    820
    MJT-DS-20T1 17000 ≤6.8 3~5 1060
    MJT-DS-20T2 18000 ≤7.8 3~5 1310
    MJT-DS-25 16000 ≤7.0 5~8 1120
    MJT-DS-25T1 17000 ≤8.1 5~8 1380
    MJT-DS-25T2 18000 ≤9.5 5~8 1660
    MJT-DS-30 16000 ≤8.5 8~15 1460
    MJT-DS-30T1 17000 ≤10.0 8~15 1750
    MJT-DS-30T2 18000 ≤12.0 8~15 2080

    Frequently Asked Questions

    Q What industries and materials is this magnetic separator suitable for?

    It is widely used in refractory materials, ceramics, glass, chemical, pharmaceutical, and food industries to purify materials. It is ideal for fine or powdered non-metallic minerals (like feldspar, quartz, kaolin, frit, pigment, battery powder) and sorting fine-grained mineral particles (such as hematite, limonite, siderite, chromite, manganese ore, and wolframite).

    Q What is the maximum magnetic field intensity of the equipment?

    The equipment features a high, evenly distributed magnetic field with a high gradient, reaching induction intensities from 15,000 GS up to 30,000 GS, ensuring highly effective iron removal.

    Q How does the cooling system prevent thermal attenuation of the magnetic field?

    The separator utilizes a forced water cooling mode. This design ensures rapid heat dissipation from the excitation coil, keeping the temperature rise low and minimizing thermal attenuation of the magnetic field.

    Q What are the requirements for the materials to be processed?

    The adaptive materials should typically be nonmagnetic fine powders or granules (around 8 meshes), with a material concentration of ≤30% and an initial iron content of ≤1%.

    Q Is the iron removal and cleaning process automated?

    Yes, the system features fully automatic operation with no manual labor required. The iron removal is washed using vibration and a high-pressure water pump, ensuring it is completely clean and leaves no residue.

    Q What makes the electromagnetic wire and valves more durable?

    The system uses a 180-degree high-temperature electromagnetic wire that is 5-10 times more durable than standard 130-degree wires. Additionally, the brake valve is constructed from imported, high-strength materials to ensure smooth switching and prevent slurry overflow.

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