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High-Performance RCGZ Series Self-Discharging Permanent Magnet Iron Remover - China Suppliers & Factory

Introducing our high-performance automatic magnetic separation equipment, expertly designed for a wide range of industries including cement, electric power, ceramics, chemical, glass, metallurgy, and steel. As one of the leading suppliers in China, our factory ensures that this innovative equipment purifies materials effectively, safeguarding the operation of subsequent machinery, Our iron removal equipment is primarily utilized in the cement industry. It efficiently removes iron impurities from coarse powder after powder selection and fine powder prior to clinker pre-pulverization. This critical step prevents iron particle accumulation in the mill, enhancing production efficiency and increasing the specific surface area of the cement. Furthermore, before the cement filling process, our equipment automatically cleans and discharges iron impurities from cement slurry, ensuring stable production, Experience the advantages of our magnetic separation technology: continuous, automatic, and efficient removal of iron impurities from materials. With high temperature resistance, strong magnetic force, and a long lifespan requiring minimal maintenance, our equipment provides outstanding results. Users can expect an increase in mill output of over 15%, while the wear on steel balls, segments, and liners is reduced by more than 20%. Achieve a removal rate exceeding 99%, and extend the service life of your roller press steel impellers and packaging machine outlet impellers by more than two times, Choose our advanced automatic magnetic separation equipment to elevate your operations with the reliability and efficiency essential for success in the cement industry and beyond. Contact us today to learn more about our products and how we can support your needs as a top supplier in China

    Structural characteristics

    It is composed of three parts: pipeline body, driving device and magnet operating device. The driving device is installed on the pipeline wall, and the magnet operating device of the magnetic separation chamber in the pipeline is driven by the sprocket and chain. The permanent magnet will discharge the ferromagnetic substances mixed in the materials in the pipeline through the iron outlet.

    Advanced Separation Mechanism

    Variable shell rotation for magnetic system operation, from the structure to increase the action of the magnetic system process, with a unique separation mechanism, iron debris sharing more thoroughly.

    Strong Magnetic & High Temp Resistant

    The use of high temperature resistant, strong magnetic NdFeb magnetic material, high magnetic field strength. The equipment uses NdFeb with high remanence as magnetic source, which has high iron removal efficiency and long service life.

    Reliable Power & Transmission

    The power source adopts low-power cycloidal pinwheel reducer motor, and the transmission adopts precision roller chain, which has the advantages of small volume, light weight, reliable and stable operation, small failure, etc., convenient for users and easy maintenance.

    Convenient & Safe Operation

    The whole machine is connected in series in the powder conveying pipeline, flange connection, easy to install. Iron removal, iron unloading automatic completion, equipment operation without special care. Compact structure, stable and reliable work.

    Eco-Friendly & Wear-Resistant

    Suitable for closed material conveying system, no dust escape in the work, no environmental pollution. The pipe wall is made of special wear-resistant material, and the service life is multiplied.

    Working principle: Connected in series to the material conveying pipe with an inclination of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic material is adsorbed to the stainless steel pipe wall of the pipe remover, and gradually slides to the direction of the iron outlet with the movement of the permanent magnet, so as to achieve separation from the material. At the iron outlet, because the permanent magnet moves away in the direction of circulation, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity to achieve automatic iron removal of the material.

    Outline diagram

    RCGZ series pipe self-discharging permanent magnet iron removervgx

    Installation Instruction

    RCGZ series pipe self-discharging permanent magnet iron remover (1)nl2
    RCGZ series pipe self-discharging permanent magnet iron remover (2)255

    Technical specification

    Model RCGZ-100 RCGZ-150 RCGZ-200 RCGZ-400 RCGZ-600 RCGZ-800 RCGZ-1000
    processing capacity (t/h) 80-120 130-160 180-220 350-450 550-650 720-880 900-1100
    Iron removal mode Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation
    Iron removal particle size(mm) ≤30 ≤50 ≤80 ≤100 ≤120 ≤150 ≤200
    Motor power(kw) 0.37 0.37 0.55 1.1 1.5 2.2 3
    Power Supply(v) 380 380 380 380 380 380 380
    Equipment weight(kg) 320 380 560 1100 1500 1800 2200

    Technical specification

    RCGZ series pipe self-discharging permanent magnet iron remover (3)eu3
    RCGZ series pipe self-discharging permanent magnet iron remover (4)2hg
    RCGZ series pipe self-discharging permanent magnet iron remover (5)pn3
    RCGZ series pipe self-discharging permanent magnet iron remover (6)cdp

    Frequently Asked Questions (FAQ)

    What is the magnetic source used in the RCGZ series iron remover?
    The equipment uses high temperature resistant, strong magnetic NdFeb (Neodymium Iron Boron) material with high remanence as the magnetic source. This ensures a high magnetic field strength, high iron removal efficiency, and a long service life.
    How does the automatic iron unloading system work?
    The driving device (a low-power cycloidal pinwheel reducer motor) drives the magnet operating device via a sprocket and chain. As the permanent magnet moves, it attracts ferromagnetic materials to the stainless steel pipe wall and slides them towards the iron outlet. When the magnet moves away from the outlet, the materials lose magnetic attraction and discharge automatically under gravity.
    What is the recommended installation angle for the pipeline?
    The RCGZ series iron remover should be connected in series to the material conveying pipe with an inclination angle between 45 and 75 degrees for optimal gravity-assisted iron discharge and material flow.
    Is this equipment suitable for dust-sensitive environments?
    Yes, the system is fully enclosed, making it ideal for closed material conveying systems. It prevents dust escape during operation, ensuring zero environmental pollution.
    How does the equipment ensure a long service life under abrasive conditions?
    The pipe wall of the iron remover is constructed from a special wear-resistant material, which multiplies the service life of the equipment even when conveying highly abrasive materials.

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