Leave Your Message

High-Performance RCGZ Series Self-Discharging Permanent Magnet Iron Remover - China Suppliers & Factory

Introducing our high-performance automatic magnetic separation equipment, designed for diverse industries such as cement, electric power, ceramics, chemicals, glass, metallurgy, and steel. As a leading solution from trusted China suppliers, this equipment effectively purifies materials, ensuring the safe operation of subsequent machinery, Primarily utilized in the cement industry, our magnetic separator works seamlessly with the coarse powder post-separation by the powder separator and the fine powder before clinker pre-pulverization. By efficiently removing iron impurities, it prevents iron particle accumulation in the mill, significantly enhancing production efficiency and increasing the specific surface area of cement, During the cement filling process, our equipment automatically cleans and discharges iron impurities mixed in cement slurry, ensuring stable production operations. Designed for continuous, automated, and efficient iron removal, it boasts high-temperature resistance and strong magnetic force, with a long lifespan requiring no special maintenance, Users can expect a mill output increase of over 15%, while wear on steel balls, steel segments, and liners is reduced by more than 20%. With a remarkable iron removal rate exceeding 99%, the longevity of the steel impeller in roller presses and outlet impellers in packaging machines is extended by more than twice. Trust our China factory for superior magnetic separation solutions that boost your operational efficiency

    Structural characteristics

    It is composed of three parts: pipeline body, driving device and magnet operating device. The driving device is installed on the pipeline wall, and the magnet operating device of the magnetic separation chamber in the pipeline is driven by the sprocket and chain. The permanent magnet will discharge the ferromagnetic substances mixed in the materials in the pipeline through the iron outlet.

    Variable shell rotation for magnetic system operation, from the structure to increase the action of the magnetic system process, with a unique separation mechanism, iron debris sharing more thoroughly. The use of high temperature resistant, strong magnetic NdFeb magnetic material, high magnetic field strength. The whole machine is connected in series in the powder conveying pipeline, flange connection, easy to install. Iron removal, iron unloading automatic completion, equipment operation without special care. Permanent magnet as a magnetic source, no power consumption, small power slag discharge, very low power consumption, compact structure, stable and reliable work.

    The equipment uses NdFeb with high remanence as magnetic source, which has high iron removal efficiency and long service life.

    The power source adopts low-power cycloidal pinwheel reducer motor, and the transmission adopts precision roller chain, which has the advantages of small volume, light weight, reliable and stable operation, small failure, etc., convenient for users and easy maintenance.

    The equipment has reasonable structure design, compact and convenient installation. It can be used in the material conveying pipeline in series.

    The iron removal process is continuous and automatic, and no care is required after the equipment is started.

    Suitable for closed material conveying system, no dust escape in the work, no environmental pollution.

    The pipe wall is made of special wear-resistant material, and the service life is multiplied.

    Working Principle

    Connected in series to the material conveying pipe with an inclination of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic material is adsorbed to the stainless steel pipe wall of the pipe remover, and gradually slides to the direction of the iron outlet with the movement of the permanent magnet, so as to achieve separation from the material. At the iron outlet, because the permanent magnet moves away in the direction of circulation, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity to achieve automatic iron removal of the material.

    Outline diagram

    RCGZ series pipe self-discharging permanent magnet iron removervgx

    Installation Instruction

    RCGZ series pipe self-discharging permanent magnet iron remover (1)nl2
    RCGZ series pipe self-discharging permanent magnet iron remover (2)255

    Technical specification

    Model RCGZ-100 RCGZ-150 RCGZ-200 RCGZ-400 RCGZ-600 RCGZ-800 RCGZ-1000
    processing capacity (t/h) 80-120 130-160 180-220 350-450 550-650 720-880 900-1100
    Iron removal mode Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation Continuous automation
    Iron removal particle size(mm) ≤30 ≤50 ≤80 ≤100 ≤120 ≤150 ≤200
    Motor power(kw) 0.37 0.37 0.55 1.1 1.5 2.2 3
    Power Supply(v) 380 380 380 380 380 380 380
    Equipment weight(kg) 320 380 560 1100 1500 1800 2200
    RCGZ series pipe self-discharging permanent magnet iron remover (3)eu3
    RCGZ series pipe self-discharging permanent magnet iron remover (4)2hg
    RCGZ series pipe self-discharging permanent magnet iron remover (5)pn3
    RCGZ series pipe self-discharging permanent magnet iron remover (6)cdp

    Frequently Asked Questions

    Q: What is the composition of the RCGZ series pipe self-discharging permanent magnet iron remover?

    The equipment consists of three main components: the pipeline body, the driving device, and the magnet operating device. The driving device is mounted on the pipeline wall, and the magnet operating device inside the magnetic separation chamber is driven by a sprocket and chain.

    Q: What kind of magnetic material does the equipment use?

    The equipment utilizes NdFeB (Neodymium Iron Boron) magnetic material, which features high remanence, high magnetic field strength, and high-temperature resistance, ensuring high iron removal efficiency and an extended service life.

    Q: How does the automatic iron removal and discharge process work?

    When material flows through the pipe, ferromagnetic contaminants are adsorbed onto the stainless steel wall. As the permanent magnets move, the iron debris is guided to the iron outlet. Once the magnets move away, the debris loses magnetic attraction and is discharged by gravity.

    Q: Is manual supervision required to operate the RCGZ iron remover?

    No. The iron removal and unloading processes are fully continuous and automatic. Once the equipment is started, it operates reliably without requiring special manual supervision.

    Q: How is the equipment installed in a production line?

    The equipment features a compact structure and is connected in series directly in the powder conveying pipeline using a flange connection. It is designed to be installed on pipes with an inclination angle of 45 to 75 degrees.

    Q: What are the environmental and durability features of this equipment?

    It is designed for closed material conveying systems, preventing dust from escaping and avoiding environmental pollution. Additionally, the pipe wall is made of a special wear-resistant material, which significantly multiplies its service life.

    Leave Your Message