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High-Performance RCGZ Series Pipe Permanent Magnet Iron Remover for Cement Industry - China Suppliers and Factory

Introducing our high-performance automatic magnetic separation equipment, a must-have for industries such as cement, electric power, ceramics, chemical, glass, metallurgy, and steel. As one of the leading suppliers in China, our factory specializes in providing top-notch solutions for purifying materials and ensuring the safe operation of subsequent equipment, Primarily utilized in the cement industry, our equipment effectively removes iron impurities from coarse powder processed by the powder separator and fine powder before clinker pre-pulverization. This process prevents the accumulation of iron particles in the mill, significantly enhancing production efficiency and increasing the specific surface area of cement. By automatically cleaning and discharging iron impurities mixed in cement mud during the filling process, our equipment guarantees stable production operations, With high temperature resistance, strong magnetic force, and a long service life, our magnetic separation equipment simplifies maintenance, requiring no special care. It has been proven to increase mill output by over 15%, while reducing wear on steel balls, steel segments, and liners by more than 20%. Additionally, with an impressive iron removal rate of over 99%, the longevity of steel impellers in roller presses and packaging machine outlets is extended by more than twice as long. Choose our automatic magnetic separation equipment from a reputable Chinese supplier to elevate your production standards

    Structural Characteristics

    It is composed of three parts: pipeline body, driving device and magnet operating device. The driving device is installed on the pipeline wall, and the magnet operating device of the magnetic separation chamber in the pipeline is driven by the sprocket and chain. The permanent magnet will discharge the ferromagnetic substances mixed in the materials in the pipeline through the iron outlet.

    Variable shell rotation for magnetic system operation, from the structure to increase the action of the magnetic system process, with a unique separation mechanism, iron debris sharing more thoroughly. The use of high temperature resistant, strong magnetic NdFeb magnetic material, high magnetic field strength. The whole machine is connected in series in the powder conveying pipeline, flange connection, easy to install. Iron removal, iron unloading automatic completion, equipment operation without special care. Permanent magnet as a magnetic source, no power consumption, small power slag discharge, very low power consumption, compact structure, stable and reliable work.

    The equipment uses NdFeb with high remanence as magnetic source, which has high iron removal efficiency and long service life.

    The power source adopts low-power cycloidal pinwheel reducer motor, and the transmission adopts precision roller chain, which has the advantages of small volume, light weight, reliable and stable operation, small failure, etc., convenient for users and easy maintenance.

    The equipment has reasonable structure design, compact and convenient installation. It can be used in the material conveying pipeline in series.

    The iron removal process is continuous and automatic, and no care is required after the equipment is started.

    Suitable for closed material conveying system, no dust escape in the work, no environmental pollution.

    The pipe wall is made of special wear-resistant material, and the service life is multiplied.

    Working Principle

    Connected in series to the material conveying pipe with an inclination of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic material is adsorbed to the stainless steel pipe wall of the pipe remover, and gradually slides to the direction of the iron outlet with the movement of the permanent magnet, so as to achieve separation from the material. At the iron outlet, because the permanent magnet moves away in the direction of circulation, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity to achieve automatic iron removal of the material.

    Outline diagram

    RCGZ series pipe self-discharging permanent magnet iron removervgx

    Installation Instruction

    RCGZ series pipe self-discharging permanent magnet iron remover (1)nl2
    RCGZ series pipe self-discharging permanent magnet iron remover (2)255

    Technical specification

    Model

    RCGZ-100

    RCGZ-150

    RCGZ-200

    RCGZ-400

    RCGZ-600

    RCGZ-800

    RCGZ-1000

    processing capacity (t/h)

    80-120

    130-160

    180-220

    350-450

    550-650

    720-880

    900-1100

    Iron removal mode

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Iron removal particle size(mm)

    ≤30

    ≤50

    ≤80

    ≤100

    ≤120

    ≤150

    ≤200

    Motor power(kw)

    0.37

    0.37

    0.55

    1.1

    1.5

    2.2

    3

    Power Supply(v)

    380

    380

    380

    380

    380

    380

    380

    Equipment weight(kg)

    320

    380

    560

    1100

    1500

    1800

    2200

    Technical specification

    RCGZ series pipe self-discharging permanent magnet iron remover (3)eu3
    RCGZ series pipe self-discharging permanent magnet iron remover (4)2hg
    RCGZ series pipe self-discharging permanent magnet iron remover (5)pn3
    RCGZ series pipe self-discharging permanent magnet iron remover (6)cdp

    Frequently Asked Questions

    What is the magnetic source used in the RCGZ series iron remover?
    The equipment utilizes high-temperature resistant, strong magnetic NdFeB (Neodymium Iron Boron) material with high remanence as its magnetic source, ensuring high iron removal efficiency and a long service life.
    Does the iron removal process require manual operation?
    No, the iron removal and iron unloading processes are automatically completed. The equipment features continuous automation and operates reliably without requiring special care or manual monitoring after startup.
    How is the RCGZ series iron remover installed in a conveying system?
    The equipment is designed to be connected in series directly within the powder conveying pipeline using a flange connection. It should be installed on a material conveying pipe with an inclination angle of 45 to 75 degrees.
    Is this equipment suitable for closed conveying environments?
    Yes, it is perfectly suited for closed material conveying systems. There is no dust escape during operation, preventing environmental and workspace pollution.
    What makes the pipe wall wear-resistant?
    The pipe wall is made of special wear-resistant materials. This structural design significantly multiplies the service life of the pipeline body even under continuous material flow.
    What type of motor and drive system does the equipment use?
    The power source uses a low-power cycloidal pinwheel reducer motor, and the transmission system utilizes a precision roller chain. This provides a compact, lightweight design with stable, low-failure operation.

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