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High-Performance RCGZ Series Permanent Magnet Iron Remover - China Suppliers and Factory for Cement Industry

Introducing our high-performance automatic magnetic separation equipment, designed for a variety of industries including cement, electric power, ceramics, chemical, glass, metallurgy, and steel. As a leading solution from China, this equipment excels at purifying materials and ensuring the safe operation of downstream machinery, Primarily utilized in the cement industry, our magnetic separation equipment effectively eliminates iron impurities from both coarse powder post-powder separation and fine powder before clinker pre-pulverization. This proactive iron removal prevents the accumulation of iron particles in the mill, significantly enhancing production efficiency and increasing the specific surface area of cement. Furthermore, it ensures a stable production process by automatically cleaning and discharging iron impurities mixed in the cement slurry, Our equipment is known for its high temperature resistance, robust magnetic force, and long lifespan without the need for special maintenance. Customers can expect a mill output increase of over 15%, coupled with a reduction in wear on steel balls, steel segments, and liners by more than 20%. With an impressive iron removal rate exceeding 99%, our magnetic separation technology extends the service life of steel impellers in roller presses and packaging machine outlets by more than twofold, As trusted suppliers and a reputable factory in the market, we are committed to providing effective and efficient solutions for your iron removal needs

    Structural characteristics

    It is composed of three parts: pipeline body, driving device and magnet operating device. The driving device is installed on the pipeline wall, and the magnet operating device of the magnetic separation chamber in the pipeline is driven by the sprocket and chain. The permanent magnet will discharge the ferromagnetic substances mixed in the materials in the pipeline through the iron outlet.

    • Advanced Separation Mechanism: Variable shell rotation for magnetic system operation, from the structure to increase the action of the magnetic system process, with a unique separation mechanism, iron debris sharing more thoroughly.
    • High Magnetic Strength: The use of high temperature resistant, strong magnetic NdFeb magnetic material, high magnetic field strength.
    • Easy Installation & Eco-Friendly: The whole machine is connected in series in the powder conveying pipeline, flange connection, easy to install. Iron removal, iron unloading automatic completion, equipment operation without special care.
    • Low Power Consumption: Permanent magnet as a magnetic source, no power consumption, small power slag discharge, very low power consumption, compact structure, stable and reliable work.

    The equipment uses NdFeb with high remanence as magnetic source, which has high iron removal efficiency and long service life.

    The power source adopts low-power cycloidal pinwheel reducer motor, and the transmission adopts precision roller chain, which has the advantages of small volume, light weight, reliable and stable operation, small failure, etc., convenient for users and easy maintenance.

    The equipment has reasonable structure design, compact and convenient installation. It can be used in the material conveying pipeline in series.

    The iron removal process is continuous and automatic, and no care is required after the equipment is started.

    Suitable for closed material conveying system, no dust escape in the work, no environmental pollution.

    The pipe wall is made of special wear-resistant material, and the service life is multiplied.

    Working principle: Connected in series to the material conveying pipe with an inclination of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic material is adsorbed to the stainless steel pipe wall of the pipe remover, and gradually slides to the direction of the iron outlet with the movement of the permanent magnet, so as to achieve separation from the material. At the iron outlet, because the permanent magnet moves away in the direction of circulation, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity to achieve automatic iron removal of the material.

    Outline diagram

    RCGZ series pipe self-discharging permanent magnet iron removervgx

    Installation Instruction

    RCGZ series pipe self-discharging permanent magnet iron remover (1)nl2
    RCGZ series pipe self-discharging permanent magnet iron remover (2)255

    Technical specification

    Model

    RCGZ-100

    RCGZ-150

    RCGZ-200

    RCGZ-400

    RCGZ-600

    RCGZ-800

    RCGZ-1000

    processing capacity (t/h)

    80-120

    130-160

    180-220

    350-450

    550-650

    720-880

    900-1100

    Iron removal mode

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Continuous automation

    Iron removal particle size(mm)

    ≤30

    ≤50

    ≤80

    ≤100

    ≤120

    ≤150

    ≤200

    Motor power(kw)

    0.37

    0.37

    0.55

    1.1

    1.5

    2.2

    3

    Power Supply(v)

    380

    380

    380

    380

    380

    380

    380

    Equipment weight(kg)

    320

    380

    560

    1100

    1500

    1800

    2200

    Product Details

    RCGZ series pipe self-discharging permanent magnet iron remover (3)eu3
    RCGZ series pipe self-discharging permanent magnet iron remover (4)2hg
    RCGZ series pipe self-discharging permanent magnet iron remover (5)pn3
    RCGZ series pipe self-discharging permanent magnet iron remover (6)cdp

    Frequently Asked Questions

    Q1: What are the main components of the RCGZ series iron remover?

    It consists of three main parts: the pipeline body, the driving device, and the magnet operating device. The driving device is mounted on the pipeline wall, driving the magnet operating device inside via a sprocket and chain.

    Q2: What material is used as the magnetic source?

    The equipment utilizes high-temperature resistant, strong magnetic NdFeB (Neodymium Iron Boron) material with high remanence to ensure high iron removal efficiency and a long service life.

    Q3: How is the iron removal process operated?

    The iron removal and unloading process is fully automatic and continuous. Once the equipment is started, it operates automatically without requiring special care or manual intervention.

    Q4: What are the installation requirements for this equipment?

    The equipment features a compact design with flange connections, allowing it to be easily connected in series within a material conveying pipe that has an inclination angle of 45 to 75 degrees.

    Q5: Is it suitable for closed material conveying systems?

    Yes, it is highly suitable for closed conveying systems. It prevents dust escape during operation, ensuring no environmental pollution.

    Q6: How does the gravity-based discharge system work?

    When the permanent magnet moves away at the iron outlet during its circulation, the captured ferromagnetic material loses its magnetic attraction and is automatically discharged out of the outlet by gravity.

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