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High Gradient Magnetic Separator MJT-DS Series - China Suppliers & Factory for Iron Removal in Pulp and Mining Industries

The MJT-DS Series Electromagnetic Slurry High Gradient Magnetic Separator is an innovative iron removal solution designed by our company, a leading supplier and factory based in China. This high-purity iron removal equipment is ideal for various industries, including mining, refractory materials, ceramics, glass, chemicals, and quartz. It effectively eliminates ferromagnetic impurities from fine particles or powdery non-magnetic raw materials. Our separator boasts a remarkable magnetic field strength of up to 30,000 GS, ensuring powerful suction and strong capturing force. It achieves an impressive iron removal rate of up to 98%, efficiently addressing mechanical iron generated during the grinding process. Moreover, it excels in removing iron oxide (Fe2Ofrom raw ore—something that conventional permanent magnet separators struggle to accomplish. Trust our advanced technology for superior iron removal performance in your production processes

    Scope of Application

    For fine or powdered non-metallic feldspar, quartz, kaolin, frit, pigment, battery powder and other raw ore iron oxide (Fe203) or other weak magnetic impurities and mechanical iron mixed in the process of separation of magnetic substances; Remove weak magnetic oxides, dust rust and other pollutants from powdery materials, widely used in refractory materials, ceramics, glass and other non-metallic minerals and chemical, pharmaceutical, food and other industries purification materials; Sorting fine-grained mineral particles, such as magnetically fine-grained black metal hematite, pseudohematite, limonite, siderite, chromite, manganese ore, etc. Fine grade nonferrous metal wolframite, fine grain rare metal monazite and so on.

    Technical Characteristics

    • The magnetic field is high, the magnetic field is up to 15000GS-30000GS, the magnetic field is evenly distributed, the gradient is high, and the iron removal effect is obvious.

    • Automatic operation, no manual operation, iron removal is convenient, thorough, no residue.

    • The magnetic system is characterized by large envelope Angle, multiple magnetic poles, and the absolute pair value of magnetic flux density in the separation area is relatively average, which can give full play to the sorting function of the magnetic system.

    • The 180 degree high temperature electromagnetic wire is 5-10 times more durable than the previous 130 degree electromagnetic wire.

    • Using forced water cooling mode, the excitation coil heat dissipation is fast, the temperature rise is low, and the magnetic field thermal attenuation is small.

    • The brake valve adopts imported material, the valve body is strong and durable, the switch is smooth, and there is no residual slurry overflow after closing.

    • The iron removal is washed by vibration and high pressure water pump, which is completely clean without residue.

    • Magnetic mesh is made of special material. After cutting off the excitation coil power supply, there is no remanence and it is easy to remove iron.

    Technical Specification

    Model Magnetic induction intensity Input voltage Excitation power (kW) Throughput (t/h) Adaptive materials Host weight
    (Gs) (kg)
    MJT-DS-20 16000 380V 50HZ three phase four wire ≤6.2 3~5 a. 8 meshes with fine powder or granules
    b. Nonmagnetic
    c. concentration ≤30%
    d. Iron content ≤1%
    820
    MJT-DS-20T1 17000 ≤6.8 3~5 1060
    MJT-DS-20T2 18000 ≤7.8 3~5 1310
    MJT-DS-25 16000 ≤7.0 5~8 1120
    MJT-DS-25T1 17000 ≤8.1 5~8 1380
    MJT-DS-25T2 18000 ≤9.5 5~8 1660
    MJT-DS-30 16000 ≤8.5 8~15 1460
    MJT-DS-30T1 17000 ≤10.0 8~15 1750
    MJT-DS-30T2 18000 ≤12.0 8~15 2080

    Frequently Asked Questions

    What is the maximum magnetic field strength of this separator?

    The magnetic field strength is exceptionally high, reaching up to 15,000 GS to 30,000 GS. The magnetic field is evenly distributed with a high gradient to ensure an outstanding iron removal effect.

    What types of materials are suitable for this equipment?

    It is designed for fine or powdered non-metallic minerals (such as feldspar, quartz, kaolin, frit, pigment, battery powder) and fine-grained mineral particles (including hematite, limonite, wolframite, and monazite) with a concentration of ≤30% and iron content ≤1%.

    How does the cooling system work?

    The machine utilizes a forced water cooling mode. This allows the excitation coil to dissipate heat rapidly, resulting in a low temperature rise and minimal thermal attenuation of the magnetic field.

    Is the iron removal process automated or manual?

    The system features fully automatic operation, requiring no manual intervention. The iron removal process is thorough, convenient, and leaves no residue.

    What are the electrical power requirements for installation?

    The standard input voltage required for the system is a 380V 50HZ three-phase four-wire electrical system.

    Why is the electromagnetic wire more durable than standard wires?

    This equipment uses a 180-degree high-temperature electromagnetic wire, which is 5 to 10 times more durable and heat-resistant than the standard 130-degree electromagnetic wires used in conventional separators.

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